In-Situ Machining Services offer increased plant up-time and safety, while cutting assembly,dismantling and transport costs for refurbishment and maintenance of equipment and plant to a minimum.
Our highly skilled and qualified technicians ensure quality without compromise. Our On-Site machining is comparable to stationary machining for a range of applications direct to your site,including;
- Pipe Cut and End Prep
- Flange Facing
- SPO Compact Flange Machining
- Milling and Keyway Cutting
- Portable Thread Milling
- Drilling Trepanning, Boring and Reaming
- Journal Turning, Shaft Turning Repair and Tire Grinding
- Laser Surveying
- Hot and Cold Tapping
- Heat Exchanger Services and Boiler Weighing Packages
- Stud Removal
EPOCAST 36® is a two-component pourable chocking compound enriched with high-grade fillers.Modern manufacturing methods, filling and testing systems, guarantee constant compliance with the physical and chemical properties required for EPOCAST 36® by Classification Societies and other institutions.
EPOCAST 36® is suitable for use as an equivalent to steel liners when mounting main and auxiliary engines, gear boxes, steering gears, thrust bearings, stern tubes, and rudder bushes. EPOCAST 36® resin chocks, unlike the conventional method, are easy to use and therefore offer a most cost-effective alternative.
EPOCAST 36® offers the following advantages:
- Simple to use
- No machining of the foundation
- Compensates for any distortions of the foundations.
- Can form large thick chocks up to 100 mm in one homogeneous pour depending on the temprature.
- High compressive and impact strength
- Seawater and chemical resistant
- Reduces noise and vibrations
- Viscosity can be adjusted according to ambient temperatures
- Weight saving
- Prevents crevice corrosion
- Relatively uniform loading over the chock surface.
WE regularly provide Laser Alignment services to cover a number of critical alignment issues. We are highly proficient at performing accurate recordable readings and can provide you with full hard copy Laser Alignment reports for your reference.
Precision Laser Alignment, as provided by us, is a highly cost effective investment. The cost of laser alignment is small when compared to losses in production, should machinery fail. Our accurate laser alignment delivers savings in power consumption, elimination of premature repairs and the reduction of loss of income due to machinery system failures.
Laser Alignment equipment had a great advantage in that the work can be quickly performed reducing downtime and minimising production losses. Laser alignment can also be made with a high degree of precision and the results documented.
Laser Alignment for Rotating Machines
Poor Laser Alignment is a leading contributor in the premature failing of rotating machinery. More than half of all excessive vibration in machinery can be attributed to misalignment. This is a result of not enough consideration being given to the dynamic movements of the machine.
Shaft misalignment can cause –:
- Bearing failure
- Shaft failure
- Sealing failure
- Coupling wear
- Energy loss
- High vibration
Laser Alignment for Manufacturing Machines Misaligned manufacturing machines will suffer unnecessary vibration and this can lead to – Loss in quality of the finished product, Needless and/or premature wear on tools , Loss of time for adjustment of tooled details, Possible machine breakdowns, Loss of energy and its associated costs.
- Shaft Alignment
- Thermal Growth Monitoring
- Plumb Line
- Spindle Alignment
We offer the following Laser Alignment solutions:
- Pruftechnic Rotalign Pro
- Pruftechnic Boralign
- Easy Laser Geometric
- Shaft Alignment
- Optical Telescope, Jig Transit & Tilting Level
- Digital Crank Deflection
- Digital Bore Measurements
We use the following Laser and optical alignment equipment:
We contract manufacture & test per detail print and specifications, for aerospace (military & commercial) and industrial applications. Complete Turnkey per J-STD-001 & IPC-A-610 (Class III) and/or Customer Specifications utilizing ESD safe work-stations. We can assist in component obsolescence issues by suggesting replacements and or modifications for your products.
- Power Supplies & Systems
- Printed Circuit Board (PCB/PWB) Assemblies
- Cable & Wire Harness Assemblies
Plus, we perform testing per customer Acceptance Test Procedures.
- Load Banks
- Filter Assemblies (EMI/RFI)
- Solenoids (Electronically Controlled)
- Relay and Filter-Relay Assemblies
- Power Monitors
Service, repair, maintenance and overhaul of air compressors and related industrial equipment Troubleshooting of fault and defects Testing of equipment and parts